Integrated Tooling Manufacturing System

The integrated automated tooling manufacturing system combines robotic automation with an automated warehousing system to achieve a low-manpower, intelligent production scheduling model. Through the integration of machining software and equipment systems, machining and production parameters can be automatically distributed, significantly reducing risks caused by human operational errors while improving equipment utilization and overall production efficiency.
By continuously accumulating long-term design and manufacturing data, the system gradually establishes a digital knowledge database that further enhances technology application, process optimization, and know-how inheritance.

Forming Process Manufacturing System-Linked Manufacturing Line: Low Tooling Change Frequency

The integrated linked production line consists of 13 manufacturing processes, such as zinc material feeding, die casting, trimming, sawing, deburring, CNC machining, grinding, polishing, buffing, inspection, and labeling. By integrating robotics, automatic gripper changing, quick mold change systems, vision systems, force sensing, optical inspection, CMM measurement, barcode identification, and automated transportation systems, the Linked Production Line operates as a continuous synchronized production system.
This production model is primarily designed for high-volume mass production products to achieve optimal productivity and manufacturing efficiency.

Forming Process Manufacturing System – Flexible Manufacturing Line: High Tooling Change Frequency

Flexible operational design represents a key foundation of advanced manufacturing. Within a smart manufacturing framework, production equipment is capable of not only vertical integration between upper- and lower-level systems, but also horizontal data exchange and real-time communication between machines.
Through interconnected equipment systems, each unit can instantly monitor the operating status of others and respond autonomously when needed. Under normal operating conditions, the system can automatically coordinate and optimize the most efficient production mode, further enhancing overall manufacturing efficiency, flexibility, and operational stability.

Finish Treatment Manufacturing System

The integrated finish treatment production system includes chemical plating, hairline brushing, powder/liquid coating, and PVD vacuum coating processes. The chemical plating process is equipped with a centralized monitoring system for real-time monitoring of plating solution concentration and automatic chemical dosing. The system also achieves a process water recycling rate of over 80%, while exhaust gas treatment complies with environmental regulations.
Texturing/brushing and powder/liquid coating processes are both automated with robotic systems, reducing labor dependency while improving production consistency and operational efficiency.
PVD coating process provides a wide range of decorative color options and premium metallic finishes to meet diverse product design requirements. It also enhances surface durability, wear resistance, and finish consistency, supporting both aesthetic flexibility and long-term product performance.

Assembly & Testing Manufacturing System

The intelligent faucet assembly production line provides flexible production capability to accommodate varying product models and assembly volume requirements.

Smart Assembly Line Solutions：

• Modular Equipment: Flexible production line configurations integrating automation and human-machine collaborative operations.
• Integrate Control: Precise control and recording of assembly torque, position, and pressure parameters.
• Digital Identification: Digital identification for products and materials with full process quality traceability.
• Smart Connectivity: Real-time process data collection, production visualization, and immediate quality monitoring.
• Scalable Integration: Flexible integration and expansion capability between upper- and lower-level information systems.